rear feed applicator for flag krimptite? qd female terminals doc no: ats-638027500 release date: 04-30-09 uncontrolled copy page 1 of 5 revision: d revision date: 04-20-12 insulation crimp strip length crimp height bend down bend up rolling conductor crimp twisting cut - off tab wire mini-mac applicator rear feed application tooling specification sheet order no. 63802-7500 features quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator conductor and insulation rings allow quick adjustme nt for conductor and insulation diameter change applicator designed to industry standard mounting a nd shut height 135.80mm (5.346") directly adapts to most automatic wire processing m achines scope products : flag krimptite? quick disconnect female terminals , 18-22 awg. terminal order no. terminal eng. no. wire size tab size insulation diameter strip length awg mm2 mm in. mm in. mm in. 19008-0008 aaz-1147 18-22 0.80-0.35 4.75 by 0.51 .1 87 by .020 n/a n/a 7.94 .313 19008-0009 aaz-1147-032 18-22 0.80-0.35 4.75 by 0.8 1 .187 by .032 n/a n/a 7.94 .313 19008-0013 aaz-1158 18-22 0.80-0.35 6.35 by 0.51 .2 50 by .020 n/a n/a 7.94 .313 definition of terms the above terminal drawing is a generic terminal re presentation. it is not an image of a terminal lis ted in the scope.
rear feed applicator for flag krimptite? qd female terminals doc no: ats-638027500 release date: 04-30-09 uncontrolled copy page 2 of 5 revision: d revision date: 04-20-12 use gauge pins or soft metal slug (solder) method to measure the x dimension. verify tooling crimp height calibration by referring to the go/no go dimensions shown in the chart below. crimp profile pin gauge or use soft metal slug method x (crimp height) crimp specifications terminal order no. terminal eng. no. wire size conductor crimp height pull force minimum mean go no go awg mm2 mm in. mm in. mm in. n lb. 19008-0008 aaz-1147 18 0.80 1.27 .050 1.22 .048 1.32 .052 20.0 89.0 20 0.50 13.0 57.9 22 0.35 8.0 35.6 19008-0009 aaz-1147-032 18 0.80 1.27 .050 1.22 .048 1.32 .052 20.0 89.0 20 0.50 13.0 57.9 22 0.35 8.0 35.6 19008-0013 aaz-1158 18 0.80 1.27 .050 1.22 .048 1.32 .052 20.0 89.0 20 0.50 13.0 57.9 22 0.35 8.0 35.6 seam seam shall not be open and no wire allowed out of t he crimping pull force should be measured with no influence fro m the insulation crimp. the above specifications a re guidelines to an optimum crimp. molex does not sell gauge pins contact your local i ndustrial supplier.
rear feed applicator for flag krimptite? qd female terminals doc no: ats-638027500 release date: 04-30-09 uncontrolled copy page 3 of 5 revision: d revision date: 04-20-12 parts list rear feed applicator 63802-7500 item order no engineering no. description quantity perishable tooling 63802-7570 63802-7570 tool kit (all y items) ref 1 63801-5514 63801-5514 conductor punch (upper die) 1 y 2 19230-0086 24854-23 conductor anvil (indenter die) 1 y 3 19229-0120 23650-43 cutter housing 1 y 4 19229-0121 23650-44 cutter plunger 1 y other components 5 19229-0095 23650-45 cutter back plate 1 6 19229-0161 23650-49 compression spring 1 7 19230-0038 24854-08 feed finger 1 8 19230-0101 24854-09 guide rail 1 9 19230-0106 24854-25p guide and hold down 1 10 63801-7160 63801-7160 terminal drag assembly 1 11 63801-7701 63801-7701 cutter striker 1 12 63803-5109 63803-5109 conductor bushing 1 frame 13 19230-0084 24854-05 slide (terminal track) 1 14 63801-2600 63801-2600 rear feed frame 1 15 63801-2603 63801-2603 base 1 hardware 16 n/a n/a m3 by 10 long shcs 2** 17 n/a n/a m4 by 8 long shcs 6** 18 n/a n/a m4 by 8 long bhcs 2** 19 n/a n/a m4 by 12 long shcs 2** 20 n/a n/a m6 by 10 long bhcs 6** 21 n/a n/a m8 by 20 long bhcs 1** 22 n/a n/a m8 flat washer 1** 23 n/a n/a 6mm by 10 long dowel pin 4** ** available from an industrial supply company such as msc (1-800-645-7270).
rear feed applicator for flag krimptite? qd female terminals doc no: ats-638027500 release date: 04-30-09 uncontrolled copy page 4 of 5 revision: d revision date: 04-20-12 figure 1 (2) 6 17 23 13 13 (2) 17 20 (4) (2) 2 8 20 4 14 16 17 11 15 14 23 1 3 5 22 9 10 7 (2) (2) (2) (2) (2) 18 19 ref 12 21 18 assembly drawing
rear feed applicator for flag krimptite? qd female terminals doc no: ats-638027500 release date: 04-30-09 uncontrolled copy page 5 of 5 revision: d revision date: 04-20-12 notes 1. molex recommends an extra perishable tooling kit be maintained at your facility. 2. verify tooling alignment by manually cycling the pr ess and applicator before crimping under power. che ck that all screws are tight. 3. slugs, terminals, dirt and oil should be kept clear of work area. 4. wear safety glasses at all times. 5. for recommended maintenance refer to the mini-mac m anual. caution : this applicator should only be used in a press w ith a shut height of 135.80 mm (5.346). tooling damage could result at a lower setting. caution : to prevent injury never operate this applicator without the guards supplied with the press or wire-processing machine in place. reference the pr ess or wire processing manufacturers instruction manual. caution : molex crimp specifications are valid only when us ed with molex terminals, applicators and tooling. wear safety glasses at all times . visit our web site at http://www.molex.com
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